Control valves are useful for the regulation of fluid flow and pressure to maintain processes and set points. These setpoints are the basic rate of flow, temperature, and pressure. It also controls the product parameters such as density, liquid level, etc.
The control valves are consist of four parts such as
Body – The body of a control valve has a bonnet and trim parts. It ensures both the static and differential fluid pressure and allows the flow. It also provides pipe connecting ends.
- Actuator – Actuator is a pneumatic or hydraulic device that helps in the opening and closing of the control valve.
2. Positioner- Positioner helps to maintain the movement of the actuator and gives the desired set point.
3. Accessories – The accessory parts of the control valve such as electro-pneumatic transducers, position indicators, etc also help to maintain the work of other valve parts.
Valve control is used to control the fluid flow by changing its shape as directed by the given signal. It sets focuses on the fluid flow rate, temperature, and the pressure applied. Its controls are based on fluid density, its concentration, levels, and many more. Its installation requires a valve body, positioner, actuator, and some necessary accessories.
Functions of control valves:
Depending on the difference workplace, control valves serve many functions within the system.
Different types of flow control valve:
The control valve is categorized based on different parameters such as
Based on working pressure:
- Low-Pressure Control Valves
- Mid-Pressure Control Valves
- High-Pressure Control Valves
Based on Actuator Type
- Manual Control Valves
- Electric/Motorized Control Valves
- Pneumatic Control Valves
- Hydraulic Control Valves
Based on the closure member’s movement
- Rotary Motion Control Valves
- Linear Motion Control Valves
Here we are discussing the types of control valves based on movement.
Rotary motion valves – In this type, the flow of the fluid is modified by the closure member in rotary motion. Rotary motion valves are of three types.
- Ball valve – As the name suggests, the shape of the valve is like a ball with a container for fluid flow. Right at the opening, this valve enables the flow and after being rotating at 90° it stops the flow. Ball valve has good resistance towards high temperature & high pressure. The advantage of the ball valve is easy to maintain and has low torque. On the other hand, it also has the disadvantage of causing corrosion when the fluid gets trapped inside the valve mainly during a closed position.
- Butterfly valve – Butterfly valve has a disc rotating at 90˚ inside the pipe. The disc allows the stem to pass through it and is supported by both ends. Similar to the ball valve, the butterfly valve also stops with a right-angle rotation. The butterfly valve has the capacity of controlling large flow and low-pressure applications. It is affordable and has a quick opening. It has only one disadvantage of loose shut-off.
- Plug valve – The plug valve is available in both cylindrical and tapered shapes. At the time of opening of this valve, both inlet and outlet ends of this valve, are connected to give a flow line. This valve is suitable for both chemical and petrochemical industries. Plug valve has advantages like less maintenance, fewer requirements of headroom, and quick opens. It has a low-pressure drop and doesn’t provide loose shut-off like a butterfly valve. Plug valve also has disadvantages like not affordable and it is not useful for throttling action.
Linear motion valves – In this type, the closure member moves in a linear direction and modifies the fluid flow rate. Linear motion valves are of four types.
- Gate valve –In high temperatures, the gate valve is used for on/off applications. This is also recommended for non-throttling services because of its fully closed or fully open designs. It has a sliding gate to control the flow. It works well at the time of straight-line flow of liquid with minimum restrictions. Based on shape, the gate valve is further divided into two categories: Parallel and wedge.
The gate valve starts working when the stem is rotated either clockwise to close motion or clockwise to open motion. As you move the stem, the gate valve moves up and down. The advantage of a gate valve is it comes with tight sealing. Gate valve also has the disadvantage of requiring more actuating force.
2. Globe valve – Due to the globular shape, this valve is named a globe valve. Its closure member is a plug with a button, located right at the center. When the plug is raised, the globe valve allows the fluid flow. Globe valve mainly has 3 body designs as Z, Y, and angle body. The advantage of the globe valve is it has better throttling characteristics than other valves. It also has the disadvantage of having a high-pressure drop.
3. Diaphragm valve –The diaphragm valve has a compressor that is connected to a flexing diaphragm. This diaphragm is lifted at the time of opening of this valve and allows the fluid flow. When the valve is closed, it closes the path tightly.
The diaphragm valve works at low temperature and low pressure and is highly suitable for corrosive liquids. The advantage of the diaphragm valve is it is easy to maintain and has a simple construction. It also has disadvantages like it can’t be used in high temperature and high pressure.
4. Pinch valve – A pinch valve is more cost-effective than other valves. This valve is used for slurries or liquids having minimal solid particles. It is similar to a diaphragm valve but uses flexible elements like rubber to turn off the fluid flow. To actuate the pinch valve, hydraulic pressure is placed on the elastomer sleeve. The pinch valve doesn’t have any internal obstructions and hence it has a low-pressure drop. This is a good advantage of the pinch valve.
So this is everything you should know about the various types of flow control valves.