Email: [email protected]
Add: #407 Rongxing Rd, Shanghai, China
Wechat: +86 199 2125 0077
WhatsApp: +86 185 1656 9221
thintank control valve manufacturer

Share optimized solutions, professional valve knowledge and industry news

Please enter the relevant terms or keywords you need to consult, and relevant articles will appear in the search results. If you can’t find the answer you need, please feel free to contact us and we will be happy to help. Or you can directly send an email to [email protected]

Tank Breather Valves: Everything You Need to Know

Explore the essentials of tank breather relief valves: their functions, types, and best practices. Dive deep into the world of tank safety and efficiency.
Table of Contents
    Add a header to begin generating the table of contents

    Understanding the intricacies of tank systems? One component that plays a pivotal role in maintaining tank safety and operational efficiency is the tank breather pressure valve. Delve into its world and discover its importance, types, and best practices.


    What are Tank Breather Valves?

    A tank breather valve, often referred to as a vent valve, ensures that the pressure within storage tanks remains within safe limits. By allowing low pressure storage tanks to ‘breathe,’ these valves prevent potential hazards due to overpressure or vacuum conditions.


    Why are They Essential?

    Safety: Breather valves prevent catastrophic failures by releasing or letting in air to regulate pressure.

    Product Quality: They minimize contamination from external sources by ensuring controlled airflow.

    Operational Efficiency: Proper pressure management extends the lifespan of your tank and reduces maintenance costs.

    breather valve in tank
    breather valve in tank

    Types of Tank Breather Valves

    Pressure-only breather valves

    • Functionality: These are designed specifically to release excess pressure from within a tank. This pressure buildup can result from various factors such as temperature changes, chemical reactions, or overfilling.
    • Usage: They’re commonly used in tanks storing non-volatile liquids where the primary concern is overpressure rather than vacuum formation.
    • Key Features: Typically, these valves open at a preset pressure level and close when the pressure normalizes.

    Vacuum-only breather valves

    • Functionality: Conversely, these valves allow air to enter the tank when a vacuum is created. Vacuum conditions can arise due to rapid liquid discharge, temperature drops, or other external factors.
    • Usage: Ideal for tanks where rapid emptying can cause a vacuum, posing risks like tank implosion or structural compromise.
    • Key Features: These valves open when there’s a predefined vacuum level inside the tank and close after normalizing the pressure.

    Weight-Loaded Breather Valves

    • Functionality: These utilize weights to open and close the valve. When the internal pressure or vacuum exceeds a certain threshold, the force overcomes the weight, causing the valve to open.
    • Usage: Often used in larger storage tanks where precise pressure and vacuum settings are required.
    • Key Features: They offer high reliability due to their simple design and can be adjusted by altering the weights.

    Pilot-Operated Breather Valves

    • Functionality: These valves use a pilot system, where a smaller, auxiliary valve controls the operation of the main valve.
    • Usage: Suitable for complex systems where greater control and sensitivity to pressure changes are needed.
    • Key Features: They offer more precise control and rapid response times, but are more intricate in design and may require additional maintenance.

    Pressure and vacuum breather valves

    • Functionality: These dual-action valves can both release excess pressure and admit air to counteract vacuum conditions. They’re the most versatile of the three.
    • Usage: Predominantly found in tanks storing volatile liquids where both overpressure and vacuum conditions are likely and need to be managed.
    • Key Features: These valves have two settings – one for pressure and one for vacuum. They open and close depending on the internal conditions of the tank, ensuring it remains within safe operational parameters.

    Selecting the Right Breather Valve

    Selecting the right breather valve for your tank system is a crucial decision. Beyond just the type of valve, there are technical specifications and parameters to consider. Let’s dive into the nitty-gritty details:

    1. Set Pressure and Vacuum Settings:

    Set Pressure: It’s the specific pressure point at which the valve starts to open to release excess pressure.

    Set Vacuum: This refers to the predefined vacuum level at which the valve opens to let in air.

    Ensure the chosen valve’s settings align with your tank’s maximum allowable working pressure (MAWP) and maximum allowable vacuum.

    2. Flow Capacity:

    Depending on the tank size and the rate of in/outflow, the valve should have an adequate flow capacity. This is typically measured in Standard Cubic Feet per Hour (SCFH) or liters/minute. It defines how quickly the valve can release or admit air.

    3. Material Compatibility:

    The valve should be made of materials compatible with the stored substance. This prevents:

    • Corrosion: A reaction between the valve material and the stored product.
    • Contamination: Leaching or off-gassing from the valve material into the stored product.
    • Common materials include stainless steel, Hastelloy, and Teflon, among others.

    4. Thermal Conditions:

    Consider the temperature range within which vacuum valve on the tank will operate. The valve’s materials and seals should be able to withstand and function efficiently within this range.

    5. End Connections:

    Breather valves come with various end connections such as flanged, threaded, or welded. The choice depends on the tank design, desired seal quality, and maintenance needs.

    6. Seal Type and Quality:

    The seal ensures that the valve remains closed under conditions where it’s not supposed to act. Check the leakage rate to understand the seal’s efficiency.

    Consider materials like Nitrile, Viton, or PTFE, depending on chemical compatibility and temperature ranges.

    7. Overpressure and Underpressure Tolerance:

    How much overpressure or underpressure can the valve tolerate before becoming damaged or dysfunctional? This factor ensures the valve remains operational even during unexpected scenarios.

    8. Size and Weight:

    A valve’s physical dimensions and weight might influence its compatibility with the tank, its pressure and vacuum relief especially if space is limited or if there are structural concerns.

    9. Maintenance Requirements:

    Some valves, especially those with intricate designs like pilot-operated valves, might require more frequent maintenance. Ensure you have the resources to maintain the valve as required.

    10. Regulatory and Certification Requirements:

    Ensure the valve meets any industry-specific regulations or standards, such as API, ASME, or others. Certifications can assure quality and reliability.

    11. External Environmental Conditions:

    Factors such atmospheric pressure such as humidity, salt air (in coastal areas), or dust can affect the valve’s performance. Ensure the valve you select is suitable for your region’s conditions.

    breather valves with flame arrestors supplier (1)
    breather valves with flame arrestors supplier (THINKTANK)

    Maintenance and Best Practices for Tank Breather Valves

    Regular Inspection:

    Frequency: Breather valves should be inspected every 3-6 months or as per the manufacturer’s recommendation.

    Visual Checks: Look for visible signs of wear, corrosion, damage, or blockages.

    Operational Checks: Manually test the valve to ensure it opens and closes at the correct pressure and vacuum settings.


    External Cleaning: Wipe down the valve’s exterior regularly to remove dust, debris, or any chemical deposits.

    Internal Cleaning: Depending on the stored substance, internal residues can build up. Ensure internal components are cleaned using appropriate solvents or cleaning agents.

    Seal Inspection and Replacement:

    Over time, seals can degrade due to temperature fluctuations, chemical interactions, or simply wear and tear.

    Check the seal for cracks, brittleness, or deformations.

    Replace seals as required, and always have spare seals on hand for quick replacements.


    Use calibration equipment to ensure the valve operates at the correct set pressure and vacuum levels.

    Calibrate after any maintenance work or if there are operational anomalies.


    Some valve components might require lubrication for smooth operation.

    Use lubricants compatible with the stored substance to avoid contamination.

    Check for Blockages:

    Ensure the valve’s airways remain clear. Blockages can prevent the valve from functioning correctly and pose significant safety risks.

    Regularly remove any obstructions like debris, ice, or insect nests.

    Record Keeping:

    Maintain a log of all maintenance activities, including inspections, replacements, and any anomalies observed.

    This record can help in predicting future maintenance needs and identifying recurring issues.


    Ensure staff or personnel responsible for maintenance are adequately trained.

    Regularly update training protocols to include any new maintenance practices or technologies.


    Even with diligent maintenance, breather valves have a lifespan. Know the expected lifespan as given by the manufacturer.

    If a valve shows consistent issues or reaches its end-of-life, replace it entirely.

    Environmental Considerations:

    If the tank is located in an area prone to dust, consider adding filters or protective covers.

    For tanks in humid or coastal regions, check for corrosion more frequently.


    Stay updated with the latest in breather valve technology. Upgrading to newer models or versions can offer better efficiency and safety.

    Why Choose THINKTANK for Your Tank Breather Valves?

    When it comes to the manufacturing of tank breather valves, reliability, quality, and cost-effectiveness are paramount. At THINKTANK, we take pride in offering all three.

    thinktank stone valve manufacturer
    thinktank stone valve manufacturer

    Reliability You Can Trust: With years of experience in the industry, THINKTANK has established itself as a trusted name. We understand the intricacies of tank systems and have developed breather valves that adhere to the highest standards of safety and efficiency.

    Unwavering Quality: Our commitment to quality is unwavering. We utilize top-tier materials and advanced manufacturing processes to ensure every valve meets the stringent requirements of our customers. Every product that leaves our facility is a testament to our dedication to excellence.

    Cost-Effective Solutions: While quality is our top priority, we also understand the importance of cost-effectiveness. At THINKTANK, we have streamlined our manufacturing processes, ensuring that our customers receive top-quality products at competitive prices.

    OEM Services for Renowned Brands: Our reputation for excellence has led several leading brands to choose us for OEM services. We have consistently delivered high-quality tank breather valves, tailored to the specific requirements of various brands, fortifying their trust in our capabilities.

    In essence, THINKTANK is more than just a manufacturer; we’re a partner you can rely on. If you’re seeking the best in tank breather valve technology, look no further. Join our growing list of satisfied customers and let us provide you with the quality and service you deserve.


    Tank breather valves might seem like a small component, but their role in ensuring the safety and longevity of storage tank systems is paramount. With the right knowledge and maintenance practices, you can optimize your tank systems for years to come.

    Interested in more insights about industrial tanks? Comment below or check out our related articles on [breahter valves with flame arrestors].

    Picture of Will Don

    Will Don

    After earning my bachelor's degree in mechanical engineering from Zhejiang Normal University in 2008, l was fortunate enough to begin my career with Siemens, Fisher, and YTC, focusing on control valve accessories. Over the past dozen years, l've poured my heart and energy into understanding technology and fluid solutions for control valves.
    Now, as the marketing director for THINKTANK, a trusted branch of the Taiwan STONE valve group, I can't help butf eel proud of how far we've come. Our knowledge isn't just reaching professionals like engineer and valve distributors; it's also inspiring the next generation of automation college students.
    l genuinely hope you're enjoying our articles and finding them helpful.Your thoughts, questions, and feedback mean the world to me, so please don't hesitate to reach out to marketing[at] Whether you're a seasoned expert or just curious about the field, I'm here to connect, share, and learn together.

    All Posts »

    I am the author of this article, and also the CEO and marketing director of THINKTANK, with 15 years of experience in the industrial valve industry. If you have any questions, you can contact me at any time.

    The Latest News
    3inch natural gas regulator a216wcb thinktank

    DN80 Natural Gas Regulator Manufactured in 2018

    Yesterday, we received an inquiry for the repair of a natural gas pressure regulator. Upon checking our records, we found that this valve was manufactured ...
    Read More
    training control valve

    Training Sessions on Control Valves

    Hello Everyone, I’m excited to share some news with you all directly from THINKTANK’s official website! Over the past few months, we’ve received a myriad ...
    Read More
    arctic lng 2 liquefaction trains

    Контрольные клапаны THINKTANK в проекте Arctic LNG-2

    В THINKTANK мы гордимся нашим вкладом в проект Arctic LNG-2, что является подтверждением нашей приверженности поставке высококачественных контрольных клапанов и регуляторов. Наше участие подчеркивает нашу ...
    Read More
    control valves

    THINKTANK Control Valves in Arctic LNG-2 Project

    At THINKTANK, we take immense pride in our contribution to the Arctic LNG-2 project, a testament to our commitment to delivering high-quality control valves and ...
    Read More
    dubai seawater desalination project

    Passion Like a Beam of Light

    Passion, like a beam of light,Illuminates every ordinary soulWho strives with earnest toil,Rendering life brilliantly meaningful,With not a moment spent in vain,Defining the essence of ...
    Read More
    dn25 pn16 wcb pcv (1)

    Pneumatic Single-Seat Globe Control Valves PCV DN25 PN16

    Read More
    heat shutdown on off valve

    Valvula shut off com atuador fusível

    A válvula shut-off com atuador fusível é um dispositivo utilizado para controlar automaticamente o fluxo de fluidos em tubulações, especialmente em situações de emergência ou ...
    Read More
    c95500 nickel aluminum bronze control valve factory thinktank

    Engineering Case Studies of C95500 Nickel Aluminum Bronze Control Valves

    In modern industry, the choice of control valves is critical for ensuring the reliability, efficiency, and safety of processes. As a leading manufacturer of C95500 ...
    Read More
    atex ped certificate

    Congratulations to THINKTANK Achieve ATEX and PED Certificates For Fusible Link Safety Valve and Breather Valve Series

    As the co-founder of THINKTANK, it is with a profound sense of pride and humble excitement that I share a milestone that marks a significant ...
    Read More

    Contact Us

    With expertise in valves and rich experience in the oil&gas, chemical industry, textile mills, power plants, and sugar mills. THINKTANK has become the premier manufacturer of next-generation precision control valves.

    With a customer base that includes over 42 of the world’s leading engineering&contractors and international valve brands, THINKTANK Valves offers cost-effective valves that help our customers achieve automated process control without paying high prices.

    Why are more and more international valve brands choosing THINKTANK for OEM service?

    Brand is reputation, which not only requires high valve technology, but also great comercial support and fast response after-sales service and delivery time. They will not gamble their brand on an unknown product

    Get An Instant Quote

    Joy Preview

    Focused on Control Valves & Self-Operated Pressure Regulators For Over 30 Years

    A Good Partner Is A Lasting And Effective Investment

    Get An Instant Quote

    Direct to Control Valve Factory With Competitive Price & Reliable Quality

    Joy Preview
    Joy Preview

    Get An Instant Quote

    Just leave your name, email, and simple message or requirements, We will contact you within 1 hour.

    WhatsApp: +86 185 1656 9221

    Skype ID: sowell85

    Wechat ID: +86 199 2125 0077