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How does an electro-pneumatic positioner work?

Positioners that maintain and control valve set points can provide excellent performance. These devices locate valve actuators with high accuracy, monitor and record data, and deliver powerful diagnostic and other functions.

The factory’s pursuit of optimal efficiency and productivity has led to increased attention to preventive maintenance, which requires maintenance planning and more proactive asset management.

Industrial Process Loop Control Valves
Industrial Process Loop Control Valves

Such efforts should, of course, extend to the pneumatic globe type control valve, one of the most common control elements in the industrial process loop. After all, they play a crucial role in most operations. Control valves’ poor performance can cause significant losses due to downtime, production losses, inefficiency, and unsafe events.

Positioners that maintain and control valve set points can provide excellent performance. These devices locate valve actuators with high accuracy, monitor and record data, and deliver powerful diagnostic and other functions. Equipment with integrated digital communication enables plant operators to have greater visibility and control of production assets, thus improving plant performance and operational efficiency.

So how does the electro-pneumatic digital positioner work? Please refer to below function diagram.

How Electro Pneumatic Positioner Works 1 1
How Electro Pneumatic Positioner Works
  1. Motherboard with microcontroller and input circuit
  2. Control panel with display and pushbuttons
  3. Piezoelectric valve unit, always present
  4. Valve unit, present as an accessory in the double-acting positioner
  5. Iy module for SIPART PS2 controller
  6. Alarm module for 3 alarm outputs and one binary input
  7. SIA module (slot initiator alarm module, fig.) or mechanical
  8. limit switch module
  9. Spring-loaded pneumatic actuator (single-acting)
  10. Springless pneumatic actuator (double-acting)
Globe Type Control Valve For Sugar Plant (1)
Globe Type Control Valve
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Picture of Will Don

Will Don

After earning my bachelor's degree in mechanical engineering from Zhejiang Normal University in 2008, l was fortunate enough to begin my career with Siemens, Fisher, and YTC, focusing on control valve accessories. Over the past dozen years, l've poured my heart and energy into understanding technology and fluid solutions for control valves.
Now, as the marketing director for THINKTANK, a trusted branch of the Taiwan STONE valve group, I can't help butf eel proud of how far we've come. Our knowledge isn't just reaching professionals like engineer and valve distributors; it's also inspiring the next generation of automation college students.
l genuinely hope you're enjoying our articles and finding them helpful.Your thoughts, questions, and feedback mean the world to me, so please don't hesitate to reach out to marketing[at]cncontrolvalve.com. Whether you're a seasoned expert or just curious about the field, I'm here to connect, share, and learn together.

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I am the author of this article, and also the CEO and marketing director of THINKTANK, with 15 years of experience in the industrial valve industry. If you have any questions, you can contact me at any time.

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