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THINKTANK Pneumatic Linear Valve Actuator

In recent years, we’ve worked closely with manufacturers of wedge gate valves, slab gate valves, knife gate valves, globe valves, and rising stem plug valves. One recurring request stood out:

“Can you provide a reliable pneumatic linear actuator that fits our custom valve dimensions, with enough thrust and flexible control options?”

At the same time, some end users faced a different issue.

Their existing actuators had failed after years of service, but replacements weren’t easy to find. The original suppliers were gone, or the actuator specs had changed.
They needed a custom actuator to match existing mounting sizes, stroke, and control logic—without modifying the whole system.

Many of our OEM partners were looking for actuators that could deliver strong thrust, were built to last, and could be easily adapted to different valve designs—even in small production runs with custom specs.

thinktank pneumatic linear valve actuator (1)

Why We Developed Pneumatic Linear Valve Actuator

To meet that need, we developed the THINKTANK Pneumatic Linear Valve Actuator — a modular, reliable solution designed to fit a wide range of rising stem valves.

We created this product line with two goals in mind:

  • To support valve manufacturers who need tight mechanical and control integration
  • And to help end users who need custom-built actuators to replace legacy units in the field — without changing the valve or piping

Type of Pneumatic Linear Valve Actuator

a. Single Acting Normally Closed Pneumatic Actuator (FO) (Model SAC Series)

single acting normally closed pneumatic actuator (fo)
single acting normally closed pneumatic actuator (fo)
No.Parts NameMaterialQuantity
1Piston Rod45# Steel1
2Regulating Screw45# Steel2–4
3Lower CoverQ235B1
4Sealing ElementNBR Rubber2
5PistonQ235B1
6Lock Nut45# Steel1
7Cylinder Block20# Steel1
8Spring End CoverQ235B + 20# Steel1
9Spring55CrSi / 60Si2Mn1–2
10Upper BushingAluminum (AL)1
11Indicator Bar45# / 304 Stainless Steel1
12Sealing ElementNBR Rubber2
13Rod Bolt45# / 304 Stainless Steel4–12
14Nut304 Stainless Steel1
15Sealing ElementNBR Rubber2
16Guide RingPA662
17Sealing ElementNBR Rubber2
18Guide Ring / Dustproof RingPA66 / NBR2

b. Single Acting Normally Open Pneumatic Actuator (FC) (Model SAO Series)

single acting normally open pneumatic actuator (fc)
single acting normally open pneumatic actuator (fc)
No.Parts NameMaterialQuantity
1Piston Rod45# Steel1
2Spring End CapQ235B + 20# Steel1
3Spring55CrSi / 60Si2Mn1–2
4Pull Rod Bolt45# / 304 Stainless Steel4–12
5Sealing ElementNBR Rubber2
6PistonQ235B1
7Cylinder Block20# Steel1
8Regulating Screw45# Steel2–4
9Upper BushingAluminum (AL)1
10Indicator Pole45# / 304 Stainless Steel1
11Sealing ElementNBR Rubber2
12Upper CoverQ235B1
13Nut304 Stainless Steel1
14Lock Nut45# Steel1
15Sealing ElementNBR Rubber2
16Guide RingPA66 Nylon1
17Sealing ElementNBR Rubber2
18Guide Ring / Dustproof RingPA66 / NBR1

c. Double Acting Double Cylinder Linear Pneumatic Actuator (Model DAD Series)

double acting double cylinder linear pneumatic actuator
double acting double cylinder linear pneumatic actuator
No.Parts NameMaterialQuantity
1Piston Rod45# Steel1
2Regulating Screw45# Steel2–4
3Lower CoverQ235B1
4Sealing ElementNBR Rubber2
5Lower PistonQ235B1
6Cylinder Block20# Steel1
7Intermediate CoverQ235B1
8Upper PistonQ235B1
9Cylinder Block20# Steel1
10Upper CoverQ235B1
11Upper BushingAluminum (AL)1
12Indicator Bar45# / 304 Stainless Steel1
13Sealing ElementNBR Rubber2
14Rod Bolt45# / 304 Stainless Steel4–12
15Nut304 Stainless Steel1
16Lock Nut45# Steel1
17Secondary Piston Rod45# Steel1
18Lock Nut45# Steel1
19Sealing ElementNBR Rubber2
20Guide RingPA66 Nylon2
21Sealing ElementNBR Rubber2
22Guide Ring / Dustproof RingPA66 / NBR1

d. Double Acting Single Cylinder Linear Pneumatic Actuator (Model DAS Series)

double acting single cylinder linear pneumatic actuator
double acting single cylinder linear pneumatic actuator
No.Parts NameMaterialQuantity
1Piston Rod45# Steel1
2Regulating Screw45# Steel2–4
3Lower CoverQ235B1
4Sealing ElementNBR Rubber2
5PistonQ235B1
6Lock Nut45# Steel1
7Cylinder Block20# Steel1
8Upper CoverQ235B1
9Upper BushingAluminum (AL)1
10Indicator Bar45# / 304 Stainless Steel1
11Sealing ElementNBR Rubber2
12Rod Bolt45# / 304 Stainless Steel4–12
13Nut304 Stainless Steel1
14Guide RingPA66 Nylon2
15Sealing ElementNBR Rubber2
16Sealing ElementNBR Rubber2
17Guide Ring / Dustproof RingPA66 / NBR1

Muti-Function Modules For Pneumatic Linear Valve Actuator

multi function modules for pneumatic actuator

DAS Series Double Acting Single Cylinder Linear Pneumatic Actuator Output Thrust/Force Table (Unit: N)

Model0.3 MPa
Open & Close
0.4 MPa
Open & Close
0.5 MPa
Open & Close
0.6 MPa
Open & Close
DAS–13DA–A13312441655206623
DAS–14DA–A14154553969248308
DAS–16DA–A154267235904310852
DAS–18DA–A1686791561144513734
DAS–20DA–A18478113041413016956
DAS–22DA–A110258136781709720517
DAS–25DA–A113247176632207826494
DAS–28DA–A116617221562769533234
DAS–30DA–A119076254343179338151
DAS–32DA–A121704289383617343407
DAS–35DA–A125964346194327351928
DAS–38DA–A130606408075100961211
DAS–40DA–A133912452165652067824
DAS–42DA–A137388498516231374776
DAS–45DA–A142920572277153385840
DAS–48DA–A148833651118138997667
DAS–50DA–A1529887065088313105975
DAS–52DA–A1573117641595519114623
DAS–55DA–A16411585487106858128230
DAS–58DA–A17130095067118833142600
DAS–60DA–A176302101736127170152604
DAS–62DA–A181474108631135789162947
DAS–65DA–A189549119399149248179098
DAS–68DA–A198006130674163343196011
DAS–70DA–A1103856138474173093207711
DAS–75DA–A1119222158963198703238444
DAS–80DA–A1135648180864226080271296
DAS–85DA–A1153134204179255223306268
DAS–90DA–A1171680228906286133343359

Note: The above values represent the thrust of single cylinder pneumatic actuators. For double cylinder actuators, the thrust is approximately twice that of single-cylinder models.

SAO/C Series Single Acting Linear Pneumatic Actuator Output Thrust/Force Table (Unit: N)

Model0.3 MPa Spring Min.0.3 MPa Air Max.0.4 MPa Spring Min.0.4 MPa Air Max.0.5 MPa Spring Min.0.5 MPa Air Max.0.6 MPa Spring Min.0.6 MPa Air Max.
SAO/C–13SR–A116241688216522512706281432473376
SAO/C–14SR–A120372117271628233395352940734235
SAO/C–16SR–A126602766354736884433461053205532
SAO/C–18SR–A133673500448946675611583467337001
SAO/C–20SR–A141564322554257626927720383138643
SAO/C–22SR–A15029522967066972838287151005910458
SAO/C–25SR–A1649467358659900410824112541298913503
SAO/C–28SR–A181238404108351122613547140491626016872
SAO/C–30SR–A193529671124691296515587162061870419447
SAO/C–32SR–A11064111063141871475117734184392128122126
SAO/C–35SR–A11272913235169721764721215220582545826470
SAO/C–38SR–A11500515601200062080125008260013000931202
SAO/C–40SR–A11662617286221682304827710288103325134573
SAO/C–42SR–A11833019058244402541130550317633666038116
SAO/C–45SR–A12104221878280562917135070364634208443756
SAO/C–48SR–A12394124892319213319039902414874788249785
SAO/C–50SR–A12597827010346373601343296450175195554020
SAO/C–52SR–A12809729214374633895246829486905619558428
SAO/C–55SR–A13143332682419114357652388544706286665364
SAO/C–58SR–A13495636344466084845958259605746991172689
SAO/C–60SR–A13740838894498775185962347648237481677788
SAO/C–62SR–A13994441530532585537366572692177986783060
SAO/C–65SR–A14390245647585376086273171760778780591293
SAO/C–68SR–A14909551064654606661081800832629814099991
SAO/C–70SR–A1509175293967888705868486188232101833105878
SAO/C–75SR–A15845060772779338103097416101287116900121544
SAO/C–80SR–A166503691458867192193110838115242133006138290
SAO/C–85SR–A17507678058100101104078125126130097150151156117
SAO/C–90SR–A18416887512112224116682140280145853168336175023

Pneumatic Linear Valve Actuator Drawings

double acting actuator dimensions
double acting actuator drawing
double acting pneumatic actuator with handwheel dimension
double acting pneumatic actuator with handwheel drawing
double actutator with top handwheel switching manual dimensions
double actutator with top handwheel switching manual drawing
double acting actuator with center side mounted bevel gear manual dimensions
double acting actuator with center side mounted bevel gear manual drawing
double acting pneumatic actuator with side mounted handwheel dimensions
double acting pneumatic actuator with side mounted handwheel drawing
bracket dimensions
bracket drawing
single acting pneumatic actuator dimensions
single acting pneumatic actuator drawing

Order Notice

To ensure proper model selection, correct actuator function, and seamless system integration, please provide the following information when placing an order or requesting a quotation:

1. Pneumatic Actuator Specifications

Please confirm the following:

  • Type of actuation: Single acting (FO/FC) or double acting
  • Output thrust or torque required
  • Full stroke travel
  • Air supply pressure
  • Action time (open/close speed)
  • Connection interface: stem connection, yoke, flange, etc.
  • Whether a manual override or handwheel is needed

2. Valve Information

Please provide details of the valve to be actuated:

  • Valve type: gate, globe, knife gate, etc.
  • Model and size
  • Nominal pressure rating
  • Nominal diameter
  • Flow medium
  • Actual working pressure and temperature
  • Installation orientation (horizontal/vertical)
  • Required fail-safe position (fail open/fail close)

3. Positioner (If Required)

Specify:

  • Type: Pneumatic, electro-pneumatic, or digital
  • Brand preference (if any)
  • Input/output signal (4–20 mA, 0–10 V, etc.)
  • Feedback signal requirement
  • Explosion-proof rating or IP rating
  • HART, FOUNDATION Fieldbus, or Profibus support
  • LED or LCD indicator
  • Working temperature range
  • Mounting accessories (brackets, couplings)

4. Solenoid Valve (If Required)

Please specify:

  • Action type: Single or double solenoid
  • Electrical control type: two-position three-way, two-position five-way, etc.
  • Voltage (AC/DC, 24V, 110V, 220V, etc.)
  • Protection grade: IP, Ex-proof level
  • Electrical interface size
  • Pneumatic port size
  • Manual override requirement
  • Operating temperature

5. Filter / Regulator / Lubricator (FRL Unit)

If required, specify:

  • Brand and model
  • Whether lubrication and auto-drain is needed
  • Working pressure and temperature
  • Connection thread or port size
  • Required pressure gauge range

6. Stroke Switch / Limit Switch

Provide the following:

  • Type: Mechanical, proximity, inductive, magnetic
  • Signal output: SPDT, DPDT, PNP, NPN, etc.
  • Electrical interface specification
  • Explosion-proof or protection level
  • Brand preference (e.g. P&F, Honeywell, etc.)

7. Other Accessories

Optional accessories may include:

  • Air control valve
  • Lock valve
  • Speed controller
  • Non-return valve
  • Quick exhaust valve
  • Air booster
  • Silencer or filter element

8. Special Requirements

If your project involves any of the following, please inform us in advance:

  • Non-standard materials (e.g. SS316, PTFE-coated components)
  • Special seals (low temp, high temp, or chemical resistant)
  • Custom stroke length or mounting bracket
  • Space-constrained installation
  • Interface with PLC/DCS or custom signal logic
  • Marine, offshore, or desert environments

📌 Tip: The more complete your information, the faster we can provide drawings, quotes, and delivery time. For urgent orders or technical review, feel free to email us directly at [email protected]

Why Engineers and Buyers Choose THINKTANK

🔧 Custom Fit for existing valve or system specs

📐 Engineering 2D/3D for validation and integration

📊 Thrust & Material Tables for real technical decision-making

⏱️ Quick Delivery even on small batches

🤝 Local Support + Global Reach

Summary

THINKTANK Pneumatic Linear Valve Actuators are built for practical engineering needs.

Whether you are:

  • A valve manufacturer looking for tight actuator integration, or
  • A plant engineer needing to replace an old actuator without redesigning the system —

We offer a solution that’s not just functional, but also reliable, customizable, and ready for the field.

From single acting FO/FC models, to double acting single or twin-cylinder models, we provide full support for various mounting styles, force requirements, and control logic.

We also provide accurate thrust data, material transparency, and modular design, so you can make decisions with confidence.

Let us help you make actuation easy and reliable again.

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Picture of Will Don

Will Don

After earning my bachelor's degree in mechanical engineering from Zhejiang Normal University in 2008, l was fortunate enough to begin my career with Siemens, Fisher, and YTC, focusing on control valve accessories. Over the past dozen years, l've poured my heart and energy into understanding technology and fluid solutions for control valves.
Now, as the marketing director for THINKTANK, a trusted branch of the Taiwan STONE valve group, I can't help butf eel proud of how far we've come. Our knowledge isn't just reaching professionals like engineer and valve distributors; it's also inspiring the next generation of automation college students.
l genuinely hope you're enjoying our articles and finding them helpful.Your thoughts, questions, and feedback mean the world to me, so please don't hesitate to reach out to marketing[at]cncontrolvalve.com. Whether you're a seasoned expert or just curious about the field, I'm here to connect, share, and learn together.

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I am the author of this article, and also the CEO and marketing director of THINKTANK, with 15 years of experience in the industrial valve industry. If you have any questions, you can contact me at any time.

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