Ball Valve Data Sheet/2PCS Forged Steel Ball Valve

Ball Valve Data Sheet

2PCS Forged Steel Ball Valve

The THINKTANK A105 Forged Steel Class 800 Ball Valve features PTFE seats and a reduced bore, making it an ideal choice for a variety of applications including petrochemical, steam, mining, and industrial sectors. This valve is designed according to ASME B16.34 standards and comes with NPT ends compliant with ASME B1.20.1. Each valve undergoes rigorous testing in accordance with API 598 to ensure reliable performance and durability.

Standards

Design & Manufacturing Comply with Standard BS5351 MSS SP-1182
Socket Welding Ends Comply with Standard ANSI B16.11; JB/T1751
Threaded Ends Comply with Standard ANSI B1.20.1; JB/T7306
Butt Welding Ends Comply with Standard ANSI B16.25; JB/T12224
Flanged Ends Comply with Standard ANSI B16.5; JB79
Test & Inspection Comply with Standard API598; GB/T13927; JB/T9092
Structure Features: Bolted Bonnet, Two-Piece Body
Materials Comply with Standard ANSI/ASTM.

Specification 2PCS Forged Steel Ball Valve

Size: DN 1/4“ to DN 2“
Material: ASTM A105
Ends: Threaded female BSP, NPT, BW, or S.W.
Min Temperature: – 30°C in S.S. and – 10°C in Carbon Steel
Max Temperature: + 180°C
Pressure Rating: 800LBS, 1500LBS, 2500LBS

Features:

Anti blow-out stem
Fire safe
Full bore

Applications

Chemical Industry
Pharmaceutical Industry
Petrochemical Industries,
Hydraulic Installation,
Compressed Air

Main Part Material List

NO.	Part Name	A105/F6e	LF2/304	F304(L)/304(L)	F316(L)/316(L)	F51/F51
1	Body	A105	LF2	F304(L)	F316(L)	F51
2	Seat	RPTFE/PEEK	RPTFE/PEEK	RPTFE/PEEK	RPTFE/PEEK	RPTFE/PEEK
4	Stem	410	304	304(L)	316(L)	F51
5	Gasket	PTFE	PTFE	PTFE	PTFE	PTFE
6	Bonnet	A105	LF2	F304	F316	F51
9	Gland	410	304	304L	316(L)	F51
11	lange	A105	LF2	F304	F316	F51
14	Flat nut	8	8	8	8M	8M
18	Packing	PTFE	PTFE	PTFE	PTFE	PTFE
40	Ball	F6	F304	F304(L)	F316(L)	F51
41	O-ring	VITON	VITON	VITON	VITON	VITON
42	Back seat gasket	RPTFE/PEEK	RPTFE/PEEK	RPTFE/PEEK	RPTFE/PEEK	RPTFE/PEEK
43	Wrench	ANSL1025	ANSI 1025	ANSI 1025	ANSI1025	ANSI1025
44	Screw	B8	B8	B8	B8M	B8M
45	Lock	Assembly	Assembly	Assembly	Assembly	Assembly
46	Locator	ANSI 1025	ANSI 1025	ANSI 1025	ANSI 1025	ANSI 1025

2PCS Forged Steel Valve Class 800

One end is welded pipe(butt-welding or socket welding)and the other is the thread, design comply with standard BS5351.

Size(NPS) Specification	Reduced Port	一	1/2	3/4	1	1-1/4	1-1/2	2	一	一
Size(NPS) Specification	Full Port	1/4	3/8	1/2	3/4	1	1-1/4	1-1/2	2	2-1/2
Face to Face (mm)	L1	70	70	80	95	115	125	135	155	一
Coupling Pipe End to Center (mm)	L2	121	121	121	130	136	140	148	160	一
Center to Handle End (mm)	B	160	160	160	160	170	230	230	280	一
Height (mm)	H	60	60	60	65	85	105	105	125	一
Flow Port Dimension (mm)	d	6	9	12.5	17	24	37	37	49	一
Weight (kg)		1.2	0.9	1.3	2.2	3.5	6.5	6.5	11	一

2PCS Forged Steel Valve Class 1500&2500

One end is welded pipe(butt-welding or socket welding)and the other is thread, design comply with standard API6D

Size(NPS) Specification	Full Port	Pressure Rating	1/4	3/8	1/2	3/4	1	1-1/4	1-1/2	2
Face to Face (mm)	L1	CL1500	80	80	95	115	125	135	155	155
Face to Face (mm)	L1	CL2500	一	一	125	135	155	一	155	一
Coupling Pipe End to Center (mm)	L2	CL1500	121	121	130	136	140	148	160	175
Coupling Pipe End to Center (mm)	L2	CL2500	一	一	136	140	148	一	175	一
Center to Handle End (mm)	B	CL1500	160	160	160	170	230	230	280	280
Center to Handle End (mm)	B	CL2500	一	一	230	230	280		280	130
Height (mm)	H	CL1500	60	60	65	85	105	105	125	一
Height (mm)	H	CL2500	一	一	90	110	125	一	一	一
Flow Port Dimension (mm)	d	CL1500	6	9	13	19	25	32	38	一
Flow Port Dimension (mm)	d	CL2500	6	9	13	19	25	一	38	一
Weight (kg)		CL1500	1.2	1.5	2.5	3.7	5.8	一	11.5	一
Weight (kg)		CL2500	1.5	1.9	2.7	4.1	6.3	一	12	一

Installation and Maintenance Guide

Before Installation

Ensure the pipeline is cleared of all debris, including welding residues, shavings, and any other foreign materials.
Align the pipeline precisely and confirm that its supports are adequately sized to avoid any external stresses.
Select the appropriate product for sealing the valve, considering the service conditions.
Apply the correct bolt tightening technique to avoid damage to the valve ends.
During any welding operations involving Socket Weld (S.W.) valves, keep the valve half-open and ensure the temperature does not exceed 120°C to protect the valve seat.

Cleaning and Testing

Keep the valves closed during cleaning to prevent impurities from entering between the ball and the valve body.
Perform pressure tests only with a clean pipeline.
Partially open the valve during pressure tests and ensure the pressure does not exceed the limits specified in API 598.

Maintenance

It is advisable to operate the valve (open and close) one to two times per year to ensure smooth functionality.
Before performing any maintenance, confirm that the pipeline is depressurized, drained, and isolated.
Ensure that the environmental temperature is low enough to safely perform maintenance tasks.
If dealing with corrosive fluids, perform inert installation procedures before any intervention.

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